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04 / Aircraft design · 2025

Fixed-wing survey UAV

A survey aircraft built around a simple trade-off: fly slowly enough to capture useful images, and efficiently enough to cover a large area.

Fixed-wing survey UAV CAD render

The brief

Develop a fixed-wing aircraft for terrain mapping and 3D surveying. Stable, low-speed flight helps the imaging payload collect sharp, overlapping photographs.

Choosing the architecture

The design pairs a twin-boom layout with a 29 cc gasoline powerplant and a two-hour endurance target. Propulsion, payload packaging, and slow-flight behavior all influence the shape of the aircraft.

Making the structure practical

The internal structure evolved from a welded I-beam concept to an interlocking slat arrangement. The design change addressed fabrication and assembly complexity: members slot together and are joined with spot welds and standard brackets.

Bringing the surfaces together

The carbon-Innegra shell is designed around 3D-printed layup molds. An acrylic nose cone protects the optical payload while preserving its field of view. These are manufacturing and sensor-integration decisions as much as styling decisions.

Fixed-wing aircraft CAD model preview

Original CAD geometry. Drag to orbit; use the slider to see through the outer shell. Material groups are shown for visual inspection.

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